In high-volume foam production, cutting efficiency directly impacts your bottom line. Traditional slice cutting processes one block at a time — but what if you could cut multiple blocks in a single pass?
The Carrousel Splitting Foam Cutting Machine from Infinity Foam Machinery uses a rotating worktable to hold multiple foam blocks simultaneously. As the table turns, each block passes through the cutting blade — delivering consistent slices with ±0.1mm accuracy at speeds up to 15 m/min.
Unlike conventional foam slice cutters that process one block at a time, the carrousel machine features a large rotating circular worktable. Operators place multiple foam blocks onto the table at designated positions. As the table rotates at a controlled speed, each block is guided past a stationary band blade, which slices off a layer of precise thickness.
The cut slices are automatically discharged, and the remaining block continues rotating for the next pass. This continuous cycle means the machine never stops — while one block is being cut, others are being loaded or unloaded. The result is dramatically higher throughput compared to reciprocating table cutters.
Slice up to 8 foam blocks simultaneously — productivity increases of up to 300%.
PLC + HMI touchscreen control for exact thickness settings from 2–150mm.
Three table sizes available: Ø6m, Ø7m, and Ø10.5m to match your production volume.
Simple mechanical design with inverter speed control and optional vacuum table.
The carrousel cutting machine is available in three sizes to suit different production scales. All models share the same cutting precision and automation features.
| Specification | IF-FYP6 | IF-FYP7 | IF-FYP10 |
|---|---|---|---|
| Table Diameter | Ø6 m | Ø7 m | Ø10.5 m |
| Block Capacity | 4 blocks | 5 blocks | 8 blocks |
| Max Block Size | L2000×W1500×H1200mm | ||
| Cutting Thickness | 2–150 mm | ||
| Table Speed | 0–3.5 r/min | 0–3.5 r/min | 0–2.5 r/min |
| Blade Length | 8940 mm | 10000 mm | 10380 mm |
| Total Power | 8.92 kW | 8.92 kW | 10.52 kW |
High-volume slicing of foam layers for mattress manufacturing
Cushion and padding layers for sofas, chairs, and upholstery
Protective foam sheets for electronics and industrial packaging
Yoga mats, gym padding, and exercise equipment cushioning
| Factor | Carrousel Cutter | Conventional Cutter |
|---|---|---|
| Blocks per Cycle | 4–8 | 1 |
| Operation | Continuous rotary | Reciprocating / stop-start |
| Productivity Gain | Up to 300% | Baseline |
| Labor per Block | Lower (shared cycle) | Higher (per block) |
| Floor Space | Larger (rotary table) | Compact |
All machines meet international safety and quality standards.
Carrousel cutters installed in factories across Latin America, Asia, and Africa.
Choose table size, blade type, and automation level to match your production line.
Installation, training, and remote technical support for the lifetime of the machine.
"We installed the IF-FYP10 carrousel cutting machine in our mattress factory and immediately saw the difference. Where we used to cut one block at a time, now we process eight blocks per cycle. Our foam cutting capacity tripled without adding extra workers. The ±0.1mm accuracy means our mattress layers are perfectly uniform — a huge quality improvement."
— Foam processing plant manager, Southeast Asia
Infinity Foam Machinery also offers a complete range of foam processing equipment to complement your carrousel cutter: foaming machines, vertical cutters, CNC contour machines, horizontal slicers, and re-bonding foam machines. All backed by Guangzhou-based engineering expertise and global customer service.
For foam manufacturers looking to dramatically increase cutting throughput without sacrificing precision, the Carrousel Splitting Foam Cutting Machine is the clear answer. With models ranging from the 4-block IF-FYP6 to the 8-block IF-FYP10, there is a solution for every production scale.
Contact Infinity Foam Machinery today to learn which carrousel model fits your factory's needs.
Get a free quote and layout recommendation for the right carrousel cutting machine for your factory.
